Automatic wire coil compacting and strapping packing line

Regarding the new inquiry: Currently we are seeking a partner to deliver a quite specialized strapping machine: a combination of pressing and strapping unit for strapping steel wire coils. The compression and centering part will be constructed by us, so the inquiry is for strapping unit only. Below you can see the specification we have:

钢丝压缩捆扎项目,其中压缩和定位由客户负责,我们负责捆扎部分

1) Compressed material – low carbon wire 物料 低碳钢丝

2) Position for loading and unloading – horizontal 钢丝卷卧式进出料

3) Length and width of the mandrel of the trolley for loading – 2,300 mm length of the mandrel, 160 mm width of the mandrel 料架尺寸:长2.3米 宽0.16米

4) Compression and strapping position – vertical 压缩和捆扎为垂直方向

5) Wire diameters – 5.5 – 38 mm 钢丝直径

6) Min / max outer diameter of wire coils – 1200/1 500 mm 料卷外径

7) Min / max inner diameter of wire coils – 740/1 100 mm 料卷内径

8) Min / max height of coils before compression 500/2 500 mm (500 mm – in case of compressing more coils) 料卷压缩前高度

9) Min / max height of coils after compression 600/1 800 mm 压缩后高度

10) Max weight of coils – 5,000 kg 料卷重量

11) Max. number of coils compressed at once (together) – 3 pcs 一次压缩3卷

12) Max capacity of 4 – 6 compression and strapping cycles per hour 每小时压缩和捆扎4-6次

13) Tape type – steel 32 x 0.8 / 1.00 mm 钢带尺寸

14) Tape joining method – Notching 钢带连接方式 开槽

15) Number of harnesses per roll – optional 4/6 每个料卷的吊带

16) Maximum compressive force – 9 tons 最大压缩力 9吨

17) Type of coils – rolled cut wire and strapped wire circles 滚切钢丝和捆扎钢丝

18) The device must be equipped with the so-called centering and release of the rolls before and after compression and strapping – see the appearance of the rolls. picture A) wrong B) right

在压缩和捆扎之前和之后,设备必须配备所谓的料卷定位和松开装置-参见下图,右侧B为正确的。

19) The device will be equipped with automatic feeding of cardboard spacer under the tape, see. image (illustration only)

该设备将在钢带的下方配备自动送纸板垫片,请参见下图

Please beware the last point (#19) which literally can be a show-stopper…

See enclosed drawing to have a general idea about the machine construction (the RED parts are the strapping unit and the cardboard spacer placement unit – so this is what we need from you). Note that this is a customer’s idea and may be a bit outdated (e.g. now they say that there won’t be a feeder for hanging eyes as they do not lift the coils by crane any more). The blue disc is compressing unit which compresses the coils first, then 4 straps are performed and only then the press moves up. Due to limited space inside the mandrel, we think that only one head fits inside (no problem, given to the required capacity).

请参阅随附的图纸,以大致了解机器结构(红色部分是捆扎单元和纸板垫片放置单元–正是我们需要您这样做的部分)。

What is important for you:

They will insert the coils onto the mandrel using a forklift, then the mandrel moves up to compress and strap (i.e. the strapping performs in „eye to wall“ position).

Beware: inside the mandrel there will be a centering frame, which will further reduce the space for placing the tape guide (feeder)

Four straps per package are enough , if there will be steel strap (6 in case of PP)

Their idea is to place 2ply corrugated cardboard ( thickness cca 3-4 mm, width 100 mm, placed on a roll) around the coil and fix it “somehow” (e.g. with adhesive tape) before the strapping. We think that the requirement for paper spacers under the strap will probably not be solvable in this way – it should be considered whether it would not be possible to replace steel strap with more harnesses of PET strap, for example 32mm… The second option to consider would be wrapping individual (small) spools into paper or foil.

More coil strapping packing line information for steel coil.

Fully automatic Steel coil packaging system

Steel Coil Packaging line

Steel coil packing line Packing capacity and flexibility

contact with: https://www.fhopepack.com/Automatic_Coil_packing_machinery.html Email: info@fhopepack.com
  • CAPACITY – Horizontal steel coil packaging line 15 coils/h vertical line 31 slitted coils / h
  • FLEXIBILITY – Maximum coil size on the horizontal line 26 t -> 30 t and on the vertical line 5 t -> +6 t
  • FLEXIBILITY – Maximum outside diameter 1800 mm -> 2000 mm.
  • FLEXIBILITY – The modernized line must have “manual finishing stations” for possible “online” customization of the package if customer has special requirements.

Whatever will be the nature of the packing resource, the location must be close to the finishing lines. So, the existing location of the ARP-line is quite close to ideal cause:

  1. the distance to the slitting lines and coil buffers are short (minimum delays for the slitting lines and packing line),
  2. the access to the automated high bay storage is close
aluminum coil packing line with edge protection
the steel coil packign line equipment included in the Supply can be taken into normal operation as defined in the Contract. – the operation personnel have been trained according to the Contract. – the operation and maintenance instructions of the plant have been delivered. – special tools for maintenance and repairs have been delivered. – final drawings and technical documents of the equipment have been delivered according to the Contract. – all possible oil fillings have been carried out along with steel coil packing line.
– pressure vessels included in the Supply have been accepted according to the regulations. – wear- and spare parts included in the supply have been delivered. – the meters and limit values of them, remote controls, alarms and electrical interlocking have been checked. – the site has been cleaned up and waste materials have been transported away. – Seller has designated according to the Contract an experienced person to supervise or perform the start-up and test run and the person in question has arrived at the Site.

Automatic steel wire winding and strapping machine

Requirement for steel wire winding and strapping machine
Would be possible to feed the machine with the vertical coil like I show you in this photo? Obviously we should reduce the velocity production.

image011(06-19-16-05-01).png

This is the most popular format in our company for steel wire, it weighs 1 Tone and the diameters we use to recoil are from D1,5 to D5. The weighs we use to make packs are: 5 kg, 15 Kg, 25 Kg, and 50 Kg. Galvanized heavy steel wire.

—–Do you mean re-coiling the steel wire from basket as above picture? And re-winding into 5,15,25,50Kg…?

——- exactly, it’s what you show in the next link.

Yes, rewinding into this weights.

The un-widing is like follow video.

Coiling per weight is not problem

However we also can do the compact coil used in the video if it will be a problem.

——Sorry i don’t understand

———- don’t worry, it is solved if we can do recoiling steel wire from basket.

More questions: it’s possible to make 50 KG packs?

——What is the size of the 50Kg PACKS?

‐——- I mean if can we make a rewind into a 50kg pack.

How the automatic palletizer put the coils vertically? Or simply keep horizontal and I have to make an adaptation?

Coil palletizing is ok.

image012(06-19-16-05-01).jpg
image013(06-19-16-05-01).jpg

—–

What is the velocity production with the full installation in Kg/h?

Sorry about many questions.

 ——Depends on the coil size

Would be possible to receive a quotation about two supposes?

A: The machine without palletizing. Only coiling part. It’s possible we can make adaptation at our robot, it depends some factors.

—-It is possible, by we need to have the robot’s information and video.

B: Complete installation with palletizing, the coiler and the palletizer.

Automatic pipe winding and binding machine

pipe coiling and binding machine

https://www.fhopepack.com/Automatic-Coiling-Machine/index.html


1.               For example, when one hundred pre-cut tubes were put in the reservoir by an operator, are all of them pre cut tubes taken one by one by machine automatically until the reservoir get empty?

2.               Or, should be machine fed up one by one by operator?

3.               Our single labour in this process should be putting the pre cut tubes to reservoir. After the tubes are put in the reservoir, the machine should take the pre cut tubes one by one. Is it provides by this machine ?

video of the panel shrink wrapping machine

panel shrink wrapping machine

Dear Mr.Zainab,
Glad to receive your letter.
Before offering a solution i’d like to know.
1. What is your panel package information.

https://www.youtube.com/watch?v=fegBMa0EjQw&feature=youtu.beture-in-picture” allowfullscreen></iframe>
Profile bundle No Lengthwidthheight Weight
1
2
3
4
5

2. What kind of solution interest you. In your picture, the package is bagging only.Following is bagging_shrinking solution.https://www.fhopepack.com/blog/xps-board-packing-machine-shrinking-machine/

https://www.fhopepack.com/blog/panel-shrinking-machinepacking-machine/

https://www.fhopepack.com/zh/automatic-panel-and-box-shrink-wrap-packing-machine-video/
So if the shrinking is necessary, the bag making and sealing part meets your need.
If shrinking is necesary, please let me know a. what is Max. Tempreture allow for your productsb. wahat is the shrink film, such as POF, PE… and thickness.
Waiting for your reply.


Regards
Yoki————————-

Shanghai Fhope Machinery Co.,Ltd

Fhope Packaging Machinery Co.,Ltd 

info@fhopepack.com

Factory: No.1428 North road shipu fengshou, qiandeng town, Kunshan city,Jiangsu Province China.

Office: B1130, Building 5, No.2758 songjin road, zhangyan town,Jingshan district, Shanghai.

Tel: (0086-21-57871865

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